Machined Products

Castings

Castings are critical in shaping the future of heavy industry—powering everything from engines and pumps to complex structural parts. Pegasus Manufacturing transforms raw or near-net-shape castings into precision-machined components or fully fabricated assemblies, tailored for your most demanding environments.

Enhanced Precision
Range of Manufacturing Services
Large Part Capabilities
community development
Great Customer Service and Experience

Benefits of Metal Castings

Metal casting involves pouring molten metal into a precision-shaped mold. Once cooled, the metal takes the mold’s shape, offering a range of production benefits:

Common sand cast parts we manufacture include:
Pump Housings, Engine Blocks, Furnace Doors, Cap Seals, Pulleys, Fittings, Machine Tools, and Bushings.

 Rapid Prototyping with Robo-Casting

For time-sensitive, low-volume projects, Pegasus uses Robo-Casting technology:

Need a CAD model? We offer laser scanning services to generate one from physical parts.


 

 Oversized Casting Experts

We specialize in large, hard-to-machine castings and can handle:

Starting a Project? Contact A Team Member Today

Materials We Machine

Exotics

  • Titanium 
  • Aluminum 
  • Brass
  • Bronze
  • Waspaloy
  • Rene 65
  • Inconel 625
  • Inconel 718

Carbon Steel

  • 1018
  • 1026
  • A36
  • A572

Polymers

  • High-Density Polyethylene, or HDPE
  • Nylon

Alloy

  • 4130
  • 4140
  • 8630
  • F22
  • 9310

Stainless Steel

  • 304 SS
  • 316 SS
  • 347 SS
  • 401 SS

Our Full-Service Capabilities

Pegasus offers a wide range of CNC milling capabilities designed to handle any job—whether it’s a tight-tolerance part or large-scale production:

  • 3‑Axis & 5‑Axis CNC Vertical Machining Centers (VMCs)
    • Featuring Fanuc & Heidenhain controls for precision movement
    • Equipped with roller linear guides and ball screws for smooth, accurate motion

  • Hybrid Additive-Subtractive Machining
    • Our VMX650FX-WLMD 5‑Axis Mill integrates Meltio Wire-Laser Metal Deposition to print near-net metal parts, then machine them—eliminating secondary fixtures and reducing material waste

  • Large-Part Machining
    • VMCs capable of handling heavy workpieces—up to 1,900 lbs on-table
    • Supports 4-axis rotary tables and indexing rotary pallets for complex geometries

For producing cylindrical, tapered, and threaded components with strict tolerances:

  • Multi-Axis CNC Turning Centers
    • Powered by Fanuc controls, with live tooling and C-axis indexing
    • Capable of 20”–40” swing diameters and over 100” between centers

  • Heavy-Duty Lathes
    • Designed for large spindles and rotating fixtures
    • Ideal for shafts, housings, and industrial-scale cylindrical parts

🔹 Typical Services Include:

  • Turning, facing, and grooving

  • Thread cutting and boring

  • Live-tool milling and drilling

  • Precision finishing for aerospace and defense parts

Industries We Serve

Our CNC milling services support mission-critical components for:

 

Additional Services

Pegasus Manufacturing goes beyond milling—we support your entire production pipeline:

  • Material Certification & Supply Chain Compliance

  • Precision Inspection & Testing

  • Special Machining & Fabrication

  • Hybrid 3D Metal Printing with Meltio WLMD

We offer parts in finished, semi-finished, or rough-machined states—flexible to your needs.

OUR SERVICES

Pegasus Manufacturing Inc. provides the best possible machining services to customers by leveraging highly skilled personnel, advanced machinery, and strict quality assurance. We have a wide range of machining capabilities.