Exotic Materials Machining

Precision Under Pressure. Performance Beyond Limits. At Pegasus Manufacturing Inc., we specialize in machining the world’s most demanding materials—exotic metals that excel where others fail. Whether in aerospace, defense, energy, or high-performance manufacturing, we bring rare materials to life through cutting-edge machining and expert craftsmanship.

Benefits Of Exotics

Exotics are engineered for the extremes—offering high strength, heat resistance, and exceptional durability. These materials are ideal for applications exposed to corrosive environments, extreme temperatures, or constant mechanical stress.

Enhanced Precision
Range of Manufacturing Services
Large Part Capabilities
community development
Great Customer Service and Experience

Exotic metals can be expensive and difficult to work with. Improper handling leads to waste, tool wear, and precision errors. That’s why industry leaders trust Pegasus—where tight tolerances, veteran machinists, and high-end CNC systems come standard.

Common materials machined include:

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EXELLENT EXOTIC MATERIAL MACHINING OFFERED

Pegasus offers a wide range of CNC milling capabilities designed to handle any job—whether it’s a tight-tolerance part or large-scale production:

  • 3‑Axis & 5‑Axis CNC Vertical Machining Centers (VMCs)
    • Featuring Fanuc & Heidenhain controls for precision movement
    • Equipped with roller linear guides and ball screws for smooth, accurate motion

  • Hybrid Additive-Subtractive Machining
    • Our VMX650FX-WLMD 5‑Axis Mill integrates Meltio Wire-Laser Metal Deposition to print near-net metal parts, then machine them—eliminating secondary fixtures and reducing material waste

  • Large-Part Machining
    • VMCs capable of handling heavy workpieces—up to 1,900 lbs on-table
    • Supports 4-axis rotary tables and indexing rotary pallets for complex geometries

For producing cylindrical, tapered, and threaded components with strict tolerances:

  • Multi-Axis CNC Turning Centers
    • Powered by Fanuc controls, with live tooling and C-axis indexing
    • Capable of 20”–40” swing diameters and over 100” between centers

  • Heavy-Duty Lathes
    • Designed for large spindles and rotating fixtures
    • Ideal for shafts, housings, and industrial-scale cylindrical parts

Typical Services Include:

  • Turning, facing, and grooving

  • Thread cutting and boring

  • Live-tool milling and drilling

  • Precision finishing for aerospace and defense parts

Exotics We Machine

  • Titanium (Ti-6Al-4V, etc.)

  • Inconel 625 / 718

  • Waspaloy

  • Stainless Steel Grades

  • Cobalt-Chrome Alloys

  • Rene 65

  • Aluminum Alloys

  • Brass & Bronze

  • Nickel & Nickel Alloys

Industries We Serve

Our CNC milling services support mission-critical components for:

 

Additional Services

Pegasus Manufacturing goes beyond milling—we support your entire production pipeline:

  • Material Certification & Supply Chain Compliance

  • Precision Inspection & Testing

  • Special Machining & Fabrication

  • Hybrid 3D Metal Printing with Meltio WLMD

We offer parts in finished, semi-finished, or rough-machined states—flexible to your needs.

OUR SERVICES

Pegasus Manufacturing Inc. provides the best possible machining services to customers by leveraging highly skilled personnel, advanced machinery, and strict quality assurance. We have a wide range of machining capabilities.