Precision Polymer Machining

Lightweight. Chemical-Resistant. Made to Last.

At Pegasus Manufacturing Inc., we specialize in high-precision machining of polymer components for demanding industries like aerospace, food processing, chemical, and medical. Whether for high-volume parts or custom assemblies, our team delivers dimensionally accurate polymer solutions with fast turnaround.

Benefits Of Polymers

Polymers are engineered for environments where weight, chemical resistance, and cost efficiency matter most. From FDA-compliant plastics to high-performance industrial grades, polymers offer remarkable versatility for both structural and functional parts.

Polymers We Machine

  • Nylon (PA6, PA66) – Tough and wear-resistant

  • HDPE – Food-grade and impact-resistant

  • UHMW – Ultra-low friction and abrasion resistant

  • Delrin (Acetal) – High strength and dimensional stability

  • PTFE (Teflon) – High chemical resistance and low friction

  • PEEK – High-temp performance and biocompatibility

Starting a Project? Contact A Team Member Today

Services for Polymer Parts

Pegasus offers a wide range of CNC milling capabilities designed to handle any job—whether it’s a tight-tolerance part or large-scale production:

  • 3‑Axis & 5‑Axis CNC Vertical Machining Centers (VMCs)
    • Featuring Fanuc & Heidenhain controls for precision movement
    • Equipped with roller linear guides and ball screws for smooth, accurate motion

  • Hybrid Additive-Subtractive Machining
    • Our VMX650FX-WLMD 5‑Axis Mill integrates Meltio Wire-Laser Metal Deposition to print near-net metal parts, then machine them—eliminating secondary fixtures and reducing material waste

  • Large-Part Machining
    • VMCs capable of handling heavy workpieces—up to 1,900 lbs on-table
    • Supports 4-axis rotary tables and indexing rotary pallets for complex geometries

For producing cylindrical, tapered, and threaded components with strict tolerances:

  • Multi-Axis CNC Turning Centers
    • Powered by Fanuc controls, with live tooling and C-axis indexing
    • Capable of 20”–40” swing diameters and over 100” between centers

  • Heavy-Duty Lathes
    • Designed for large spindles and rotating fixtures
    • Ideal for shafts, housings, and industrial-scale cylindrical parts

Typical Services Include:

  • Turning, facing, and grooving

  • Thread cutting and boring

  • Live-tool milling and drilling

  • Precision finishing for aerospace and defense parts