Forged components offer unmatched strength, reliability, and durability. At Pegasus Manufacturing, we help turn raw forged stock into high-performance components with precise dimensions, engineered to withstand the most demanding applications. We are a trusted source for rough, semi-finished, and fully finished forged parts and fabricated assemblies—delivered on time and built to spec.
Forging involves shaping solid metal through compression techniques like hammering or pressing—without melting the material. The result? Parts that are:
These advantages make forging ideal for critical components, including:
In closed-die forging, the heated material is placed between two dies that contain a pre-cut cavity (or impression) in the shape of the desired part. When compressed, the material flows to fill the cavity and take its final form.
Best For:
Small to medium-sized parts
High-volume production
Tight tolerances and complex shapes
Aerospace, automotive, military, and medical components
Advantages:
High precision and repeatability
Superior surface finish
Minimal post-processing required
In open-die forging, the heated metal is placed between flat (or slightly contoured) dies and compressed without full confinement. This method allows the operator to manipulate the material shape progressively with multiple strikes or movements.
Best For:
Large parts and custom shapes
Low-quantity or one-off production
Shafts, rings, cylinders, bars, and blocks
Heavy equipment, power generation, marine, and mining applications
Advantages:
Greater flexibility for large-scale or irregular components
Improved grain structure and strength
Lower tooling costs compared to closed-die forging
Ideal for oversized parts with high structural integrity
Exotics
Carbon Steel
Polymers
Alloy
Stainless Steel
Pegasus offers a wide range of CNC milling capabilities designed to handle any job—whether it’s a tight-tolerance part or large-scale production:
3‑Axis & 5‑Axis CNC Vertical Machining Centers (VMCs)
• Featuring Fanuc & Heidenhain controls for precision movement
• Equipped with roller linear guides and ball screws for smooth, accurate motion
Hybrid Additive-Subtractive Machining
• Our VMX650FX-WLMD 5‑Axis Mill integrates Meltio Wire-Laser Metal Deposition to print near-net metal parts, then machine them—eliminating secondary fixtures and reducing material waste
Large-Part Machining
• VMCs capable of handling heavy workpieces—up to 1,900 lbs on-table
• Supports 4-axis rotary tables and indexing rotary pallets for complex geometries
For producing cylindrical, tapered, and threaded components with strict tolerances:
Multi-Axis CNC Turning Centers
• Powered by Fanuc controls, with live tooling and C-axis indexing
• Capable of 20”–40” swing diameters and over 100” between centers
Heavy-Duty Lathes
• Designed for large spindles and rotating fixtures
• Ideal for shafts, housings, and industrial-scale cylindrical parts
🔹 Typical Services Include:
Turning, facing, and grooving
Thread cutting and boring
Live-tool milling and drilling
Precision finishing for aerospace and defense parts
Our CNC milling services support mission-critical components for:
Pegasus Manufacturing goes beyond milling—we support your entire production pipeline:
Material Certification & Supply Chain Compliance
Precision Inspection & Testing
Special Machining & Fabrication
Hybrid 3D Metal Printing with Meltio WLMD
We offer parts in finished, semi-finished, or rough-machined states—flexible to your needs.
Pegasus Manufacturing Inc. provides the best possible machining services to customers by leveraging highly skilled personnel, advanced machinery, and strict quality assurance. We have a wide range of machining capabilities.
