Machined Products

In today’s high-demand sectors—energy, aerospace, defense, heavy industry—performance hinges on quality components. At Pegasus Manufacturing, we understand that even the largest machinery is only as reliable as its parts. That’s why we deliver custom large-part machining and welding solutions engineered for performance and built to endure. We specialize in oversized, heavyweight, and high-tolerance machining that keeps your critical operations moving forward.

Your Source for Large Precision Components

Our Illinois-based manufacturing facility features expansive production capacity and is fully equipped with:

 

This combination of advanced machinery and expert craftsmanship allows us to consistently deliver large-scale, high-value components on time.

Bar, Pipe, & Tube
Forgings
Castings
Structural Plate & Beam

Starting a Project? Contact A Team Member Today

Our Full-Service Capabilities

Pegasus offers a wide range of CNC milling capabilities designed to handle any job—whether it’s a tight-tolerance part or large-scale production:

  • 3‑Axis & 5‑Axis CNC Vertical Machining Centers (VMCs)
    • Featuring Fanuc & Heidenhain controls for precision movement
    • Equipped with roller linear guides and ball screws for smooth, accurate motion

  • Hybrid Additive-Subtractive Machining
    • Our VMX650FX-WLMD 5‑Axis Mill integrates Meltio Wire-Laser Metal Deposition to print near-net metal parts, then machine them—eliminating secondary fixtures and reducing material waste

  • Large-Part Machining
    • VMCs capable of handling heavy workpieces—up to 1,900 lbs on-table
    • Supports 4-axis rotary tables and indexing rotary pallets for complex geometries

For producing cylindrical, tapered, and threaded components with strict tolerances:

  • Multi-Axis CNC Turning Centers
    • Powered by Fanuc controls, with live tooling and C-axis indexing
    • Capable of 20”–40” swing diameters and over 100” between centers

  • Heavy-Duty Lathes
    • Designed for large spindles and rotating fixtures
    • Ideal for shafts, housings, and industrial-scale cylindrical parts

🔹 Typical Services Include:

  • Turning, facing, and grooving

  • Thread cutting and boring

  • Live-tool milling and drilling

  • Precision finishing for aerospace and defense parts

Industries We Serve

Our CNC milling services support mission-critical components for:

 

Additional Services

Pegasus Manufacturing goes beyond milling—we support your entire production pipeline:

  • Material Certification & Supply Chain Compliance

  • Precision Inspection & Testing

  • Special Machining & Fabrication

  • Hybrid 3D Metal Printing with Meltio WLMD

We offer parts in finished, semi-finished, or rough-machined states—flexible to your needs.

OUR SERVICES

Pegasus Manufacturing Inc. provides the best possible machining services to customers by leveraging highly skilled personnel, advanced machinery, and strict quality assurance. We have a wide range of machining capabilities.